Custom Kitting & Assembly Services
Custom kitting services for orders with 99.8% accuracy.
We assemble, relabel, and prep your inventory to spec, then ship it accurately and at scale.
Kitting and Assembly Built for High-Touch Orders
Some orders ship straight off the shelf. Others need work first: components combined into a single sellable unit, labels applied, packaging reconfigured to meet a retailer’s spec. That work is kitting and assembly services, and it’s where most fulfillment programs slow down.
NovEx runs custom kitting services as a core part of our operation, not an afterthought bolted onto a standard pick-and-pack line. We combine individual SKUs into a master SKU, build multi-component kits, and handle the light assembly that turns loose inventory into a finished product ready to ship.
Every kit is built according to your specifications, verified against the bill of materials, and checked for accuracy before it leaves the floor. Whether you’re bundling for a higher average order value, prepping retail displays, or assembling subscription boxes, our team treats kitting fulfillment as one continuous workflow, so your products are ready the moment an order lands.
Kitting on the Fly: Kits Assembled at Order Time
Kitting on the fly is where our custom WMS does the heavy lifting. Instead of physically pre-building kits and locking those components out of your sellable inventory, the system assembles each kit at order time from individual stock. Your components stay available for every channel, and you avoid the dead inventory that pre-kitting creates.
Outsourced Kitting and Assembly Services We Offer
Kit-to-Order & Kitting on the Fly
Assembled when the order lands, so components stay available.
Kit-to-Stock
Pre-built kits for predictable, high-volume campaigns.
Build-to-Order
Custom kits assembled from variable, specially made for the customer components.
Promotional & Seasonal Kitting
Bundles, gift sets, launches, retail campaigns.
De-Kitting & Rework
Breaking kits apart or recovering components when plans change.
Scale Kitting and Fulfillment Services Without Locking Up Stock
Our Kitting, Assembly & Fulfillment Services
Outsourced kitting services that cover the full range of pre-shipment work growing brands actually need.
Custom Product Kitting
Combining single SKUs into a master SKU is the foundation of our product kitting services. We assemble bundles, variety packs, gift sets, and subscription boxes to your spec, each with its own SKU for clean inventory tracking. Pricing is typically hourly or set as a fixed per-kit rate, so you know your cost before we start.
Light Assembly
Light assembly turns loose components into finished products. From simple multi-part builds to display-ready configurations, our team handles the manual work that gets goods sale-ready. We scope every project up front and run it through a documented process, so output stays consistent across large production runs.
Relabeling & UPC Changes
Relabeling and UPC changes keep your inventory compliant and channel-ready. We apply master case labels, place new UPC or Amazon ASIN labels over existing barcodes, and handle the relabeling that retail and marketplace requirements demand.
Repackaging
Repackaging recovers value from inventory that would otherwise be written off. We repackage damaged goods to convert unsellable units back to sellable, and reconfigure packaging to meet new channel or retailer requirements. Labor-intensive repackaging is done by hand, with the same accuracy checks we apply to every kitting and packaging services workflow.
Retail-Compliance Kitting
Retail-ready product kitting solutions get your products through the receiving door. We handle case picking, retail-compliant labeling, and palletization so shipments meet big-box routing guides without chargebacks. Pair this with our B2B order fulfillment and warehousing and fulfillment services for one workflow from kit to dock.
Medical & Clinical Kitting
Medical kitting services demand precision, traceability, and documented process control. We're equipped to support clinical trial kitting services, medical device kitting services, diagnostic kitting services, and laboratory kitting services, backed by lot control and expiration tracking for full traceability. Plus, our Memphis facility sits in one of the country's strongest medical logistics markets.
What Custom Kitting Helps You Do
- Launch bundles without disrupting core inventory.
- Increase AOV with gift sets, multipacks, and subscription kits.
- Reduce picking errors on multi-component orders.
- Recover value from damaged, mislabeled, or channel-specific inventory.
- Meet retail, Amazon, marketplace, or compliance requirements.
- Keep component-level visibility across DTC, B2B, and wholesale channels.
Warehouse Kitting Service And Fulfillment For Work That Can't Be Automated
NovEx is a founder-led 3PL kitting services partner built on accountability, hands-on leadership, and proactive communication. Custom kitting and assembly is exactly the work that commoditized, automated fulfillment programs aren’t built to handle. It takes a team that scopes the project, runs it to spec, and picks up the phone when something changes.
Large automated networks move standardized boxes well. We move the value-added packages that need a real operator behind them.
We run kitting and assembly across the verticals where pre-shipment work matters most:
FAQs
What is kitting in fulfillment?
Kitting is the process of combining individual SKUs into a single sellable unit with its own master SKU. Instead of picking each component separately, your warehouse picks one pre-defined kit, which speeds fulfillment and improves order accuracy.
What's the difference between kitting and assembly?
Kitting groups existing products into a bundle sold as one SKU. Assembly involves light, hands-on work to build a finished product from components. Many orders need both, and we run them as a single workflow.
What is kitting on the fly?
Kitting on the fly means our WMS assembles each kit at order time from individual inventory, rather than pre-building kits in advance. Your components stay available across every channel instead of being locked into pre-made kits.
Do you offer medical and clinical kitting?
Yes. We are a kitting services company that supports medical device, diagnostic, clinical trial, and laboratory kitting with lot control and expiration tracking for full traceability. Our Memphis facility serves one of the country’s strongest medical logistics markets and is ideal for clinical kitting services.
How are kitting services priced?
Pricing is usually hourly for variable or low-volume work, or a fixed per-kit rate set after a short time study. The time study measures real build time, so you get a predictable cost before any production run begins.
Can you handle relabeling and UPC changes?
Yes. We apply master case labels, overlay new UPC or ASIN barcodes, and relabel products to meet retail and marketplace requirements. Labor-intensive relabeling is done by hand with full accuracy checks.
Let's talk about your fulfillment needs
We want to help you achieve an efficient and cost-effective fulfillment solution for your business. NovEx is dedicated to providing seamless logistics. Complete this form to get started.
A company representative will:
- Respond within 24 hours
- Answer any questions
- Discuss how our logistics services can meet your needs
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